The three-axis vertical machining center is the main machine tool in mold manufacturing, and its machining accuracy determines the level of mold factory manufacturing to a certain extent. For workpieces with a long milling time (such as continuous processing for 24 hours), the machining accuracy of the machine tool is prone to fluctuations and deviations. This is an indisputable fact in the industry. How to maintain stable high precision is the key!

The machining centers under GF Machining Solutions have always been known for high-precision and high-speed machining. In order to meet the increasingly stringent mold accuracy requirements, GF Machining Solutions has introduced a high-precision three-axis vertical machining center Mikron MILL P 500, which can ensure that the accuracy change is less than ±3 µm during long-term processing, and achieves rapid precision Processing, the surface quality can reach Ra 0.02 μm, which is an economical tool for achieving high quality and high output.

New high-precision three-axis vertical machining center Mikron MILL P 500

To achieve true high-precision machining, this is a systematic project for machine tools. GF machining programs have unique experience and innovation in these aspects.

01

High precision and solid foundation

Rugged machine tool structure

The MILL P 500 machining center is designed for mold processing applications, especially to meet the high-precision requirements of manufacturers in the information communication and electronics industries. For this reason, the machine adopts a high-rigidity, stable and reliable gantry structure.

Mikron MILL P 500 machine structure

Long-term stability

Symmetrical machine tool design, artificial marble bed and excellent temperature stability provide a reliable basis for high precision. Even milling workpieces with difficult-to-cut materials, it can also maintain long-term high-precision performance.

• Thermally stable bed

• Feed shaft cooling system

• Spindle cooling system

• Drive motor temperature control

• Coolant temperature control

• Circulating cooling in the workbench

• Laser measuring tool cooling system

 

High dynamic performance, high processing performance

• The movement speed of the feed axis reaches 30m/min

• Feed axis acceleration: 6m/s2

• 42,000 rpm Step-Tec spindle

• High precision linear roller guide

• High rigidity and high strength bed

• Reasonable force distribution

 

Reliable high quality

All MILL P 500 undergoes rigorous precision testing to ensure extremely high accuracy in long-term use. In the process of assembling the machine tool, the internal inspection table is used to ensure the precision of the machine tool to ensure that the customer can use it to produce high-precision workpieces after receiving the complete machine.

02

High speed and high precision, 24 hours a day

To ensure high surface quality and avoid time-consuming manual polishing operations, MILL P 500 is equipped with a high-precision Swiss original Step-Tec electric spindle with 42,000 speeds, advanced Industry 4.0 functions and built-in sensors to provide machine tool operators with continuous monitoring of spindle vibration and temperature Waiting for status information, improve productivity and work efficiency, and perfectly cover rough and fine processing.

Swiss original Step-Tec electric spindle

At low and high speeds, it still maintains high torque and output power, which is suitable for small area rough machining. At high speeds, stable torque output control improves the surface quality and accuracy of processing. The dynamic performance of the machine tool reaches 0.6g, surpassing similar products, speeding up the production cycle of workpieces and meeting customer requirements.

 

Not only that, the MILL P 500 machining center can be equipped with a wealth of automation devices to meet the requirements of unattended continuous production, reduce reliance on operators, and increase return on investment.