13 steps in the design and manufacture of non-standard automation equipment

At present, with the development of industry, the demand for non-standard automation equipment is increasing; non-standard automation equipment has now become an important auxiliary equipment in many industries. When we need non-standard automation equipment, then the design and manufacturing steps of non-standard automation equipment What is it like?

1. Determine development projects and understand customer needs, including product quality requirements, equipment production efficiency requirements, and equipment working environment

2. Analyze the product

1. Understand the production process of the product, the size requirements of all aspects of the product and the incoming materials

2. Communicate with customers the precautions in the production process of the product and the technical parameters of the place where the equipment is used

3. Formulate a plan

The engineering personnel discuss and analyze the equipment plan, the plan includes: equipment schematic diagram (overall schematic diagram, partial schematic diagram), introduction of each part of the mechanism, action description, equipment technical parameters

4. Program review

The audit team is composed of engineering personnel to audit the plan. The audit content includes: equipment feasibility assessment, equipment cost assessment, equipment production efficiency assessment, and structural feasibility assessment of each part

5. Program rectification

Correct the problems discussed in the program review.

6. The customer determines the design plan

The design plan is handed over to the customer, and the customer will finalize the plan according to their needs.

7. Design and development

The engineering department arranges engineers to design the mechanism, and make machine assembly drawings and parts drawings (parts are marked according to national standards)

Select executive components, electronic control accessories and list processing parts list, standard parts requisition, and action manual.

8. Institutional Audit

An audit team is formed by engineering personnel to review the designed drawings.

Nine, parts processing and standard parts procurement

10. Inspection and storage of processed parts and standard parts

11. Machine assembly

12. Machine debugging

13. Packaging and shipping

Non-standard automation design considerations:

1. For products that have been produced in the old-fashioned process. Put down your shelf, not only communicate with technical personnel, but also communicate with actual operation and manufacturing workers to understand the problems and ideas in the actual production process, and often there will be unexpected gains.

2. Analyze the conditions required for the preliminary design scheme. Product production process, formulate equipment technical parameters, clarify the comprehensive manufacturing cost that can be tolerated, compare the comprehensive performance of traditional manufacturing processes, etc., as detailed as possible.

3. Select the ideal processing orientation. Precautions: safety, humanization, cleaning of equipment, possibility of equipment combination, etc. I think it is the most important step in the design of non-standard equipment, and it has already reflected the advantages and disadvantages of the equipment.

4. Reasonable combination of functional parts. Note: Reasonable consideration is given to the possibility and versatility of upgrades. After all, we don't want to use it for exclusive use, and the other is useless.

5. The optimization of equipment, needless to say, takes the most time, but many designers are the least willing to spend time and energy. It is required to continue to optimize on the day when the equipment is completed.